Friday, December 16, 2011

Kokatat GORE-TEX Expedition Dry Suit: long term test and review.

This is probably my most used bit of kayaking kit. My Kokatat GORE-TEX® Expedition Dry Suit is now entering its third winter, I bought it in October 2008. I own two other dry suits, a non breathable Dam X 3000 Series Kayaking Dry Suit,  which is very robust (ideal for WW kayaking, you can climb over barbed wire fences  and wade through thorn bushes on the way to the river in it) but for sea kayaking, it is too hot and inflexible to paddle any distance.  I also have a Palm Stikine, which is partially permeable to water vapour (breathable) but despite the best efforts of Palm's excellent warranty team, it is also partially permeable to water liquid (leaky).

The Kokatat has a front entry zip metal toothed zip which I initially found a bit awkward to start. Fully open, the zipper is high above your right shoulder. I keep the zip well lubed with zip lubricant and now have the knack to do it myself. The relief zip is worth every penny spent on it. There are handy zipped pockets on either shoulder with a security loop inside each. The only fault this suit has developed is that the stitching on one of these loops has become undone. These pockets will hold a small aquapac and I keep my car remote key in one and a small mobile phone in the other. There is another small pocket high on the left chest. There is a spray skirt tunnel that I never bother to use when sea kayaking. The latex gaskets show no sign of deterioration but I rinse the suit, inside and outside, with fresh water after every use making sure I give the latex a good wipe. Every few uses I wipe the latex with 303 Aerospace protectant, as recommended by Kokatat. The gaskets are protected from UV by being covered by cuffs at the wrists and neck. There is a GORE-TEX PacLite hood which is very well articulated so you can turn round without loosing vision. I don't use it often as I usually use a Lowe-Alpine Mountain cap in cold weather but it is really good in heavy rain or hail! The socks are also GORE-TEX and I get changed on a foam mat to avoid puncturing them on sharp grit underfoot. I use Lomo Aquaboots with this dry suit. The suit is reinforced on the seat, knees etc. and shows no sign of abrasion wear. A real feature of this suit is that it is not made in China in a factory powered by coal, it is made in the USA in an environmentally sound factory.

On the water.
The GORE-TEX material of the Kokatat suit is the most breathable I have worn on the water. This means that I can use it in warmer conditions than friends who have non GORE-TEX suits. In fact, I even use it in the Scottish early summer, when the water temperature is still cold. (I also use it in the Scottish late summer when the water has started to cool down again.) In June 2011 we went for an evening paddle along the SW coast of Dun in the St Kilda archipelago. I wore the Kokatat, a friend wore a two piece and swam after a swell broke over a reef. The resulting hypothermia drew that trip to an end. Interestingly, the paddler did have a dry suit on that trip, a Dam X, but did not wear it because it was too hot!

Paddling in winter a dry suit might keep you dry but it won't keep you warm on its own. You need to wear thermal insulation underneath. I use Fouth Element double layer Arctic fleece in the depths of winter. This will continue to keep you warm if it gets wet, after a suit tear for example. In spring and autumn I use Fourth Element single layer  Xerotherm fleece.

The cut of the Kokatat suit is so unrestrictive that I hardly notice I am wearing it, even when paddling hard. (A Kokatat Large is larger round the waist than a Palm Large.)

Even after practising rescues, my Kokatat is still bone dry in its third season. Because I have two very painful and unstable knee joints, which limit my mobility, I like having the added security of a dry suit. It might take me a bit longer to rescue/self rescue if I fluff a roll. Falling in to cold water is a real danger while sea kayaking. In spring especially, when the water is cold but the air temperature is higher, this Kokatat dry suit can still be worn comfortably in air temperatures in which other suits would have you boiling! It's even available in a choice of colours! You can have mango like mine or radish like my BA.

Just the weather for a dry suit, a cold NW wind with a wind chill of -7C.

Value for money.
It costs an arm and a leg but I think it has been one of my best sea kayaking purchases ever! In Scotland, you can get it from Sea Kayak ObanSystemX have recently been appointed UK distributor.

Overall score.
Score 12/10. It would have been 13/10 but for that security loop in a pocket coming undone!


  1. "The relief zip is worth every penny spent on it." - shouldn't that be "through it", rather than on it!

  2. A very timely review Douglas, thank you. As you have highlighted very clearly, dry suits are not created equal; I have been looking at the Chillcheater and the Palm, but the latter is now off the list and perhaps Kokotat is the way to go judging by this.

    I bought the Etain, now I need to bit the bullet and add a dry suit to be able to use it in December!

  3. Mr Wilcox;
    I discovered your blog last spring, and have thoroughly enjoyed each posting.
    I don't have a comment so much as a question. I own several pieces of Kokatat gear, including a GORE-TEX dry suit. Is there a trick or technique for limiting the amount of collected perspiration during a day's paddling? The suit of course is designed to breathe, but still I'm regularly emptying 200-300 ml. of my "sauce" from the feet after a few hours of use. Any suggestions? Thanks for sharing your wonderful trips and photos.

  4. Thank you for the nice review, kind sir! Feel free to contact us about fixing that pesky loop at 707-822-7621 or

  5. Hi John, indeed so!

    Thank you Nick. I think the Kokatat dry suit is superior to the Palm but it costs a lot more. If you can only afford the Palm I can tell you that if you need it their customer support is really great.

    The Etain is a very nice kayak, I hope you are having a great time in it!

    Thank you Christopher, what are you wearing under the drysuit? I don't have any liquid in the feet but the outside of my Fourth Element fleece is damp. The inside is dry as the fleece is designed to wick perspiration away.

    Is there any chance your suit could have a leak? It might be worth getting your suit tested by Kokatat if you are near enough or at a local dive shop.

    Greetings Kokatat! Maybe when the seals need replacing, I will send it back over the Atlantic for a service! I am also on my second Goretex Whirlpool bib and my second Goretex Tec Tour jacket after 5 years use out of the first set. The originals are still good enough for my daughter to use. Good gear! :o)

  6. Hello Douglas

    I'm currently in the market for a Dry suit or as i tend to be leaning towards at the moment a two piece dry system. I read a previous review you gave on Kokatat gear which was quite different to this ( i was wondering what made you change your mind towards the brand in particular? do you have a opinion on the whirlpool bib and dry top system that Kokatat make? Any advice would be greatly received, Marc (

    1. Thank you Marc. Sorry for delay in reply, I have not been well. When I bought my first Kokatat gear there was no official UK distributor with UK based aftersales warranty and repair. I paid for a UK Gore-tex outdoor gear repair company to fix the inner seams and that Whirlpool bib is still in use by my daughter many years later. The Gore-tex material used by Kokatat is much softer and more breathable than the materials used by the UK manufacturers. It also does not delaminate with age. I have used several Palm suits/tops trousers. They have all delaminated though Palm repaired them without question in the warranty period. I have both the Kokatat dry suit and Whirlpool bib/ Tec-tour top. I like both. In Scotland they get equal use but if you think there is a chance of immersion in a remote place the dry suit works best. :o)

  7. I have orderd this now, during last summer I tried a Palm Aleutian, but it kept leeking (tho they claimed it did not). But I had a nice retailer that allowed a refund.

    1. I hope you are as pleased with your Kokatat suit as I am. I had three Palm Stikine suits. All delaminated and then leaked at the seams. Though they were all repaired under warranty I had to pay for subsequent out of warranty repairs for the same delamination problem.